Factory Automation Applications

Our expert engineering and production teams specialize in designing and manufacturing customized control solutions that leverage cutting-edge techniques and technologies to optimize performance for your specific factory automation needs.

Whether you require a control cabinet, panel, or manifold solution, we have the technical expertise and comprehensive product offerings to meet your specifications effectively.

Comprehensive Technical Support
Our dedicated team is available to provide robust support at every stage of your project, ensuring seamless implementation and operation.

High-Quality, Reliable Products
We pride ourselves on delivering proven, top-tier products that are built to withstand the demands of the industrial environment.

Optimized Inventory Costs
Our tailored solutions are designed to reduce inventory costs, allowing you to streamline operations and enhance efficiency.

Simple Plug-and-Play Installation
Our solutions are engineered for easy integration, enabling hassle-free on-site installation that minimizes downtime and maximizes productivity.

Partner with Us for Unmatched Innovation and Efficiency
At the heart of our mission is a commitment to your success. By choosing our custom control solutions, you’re not just investing in advanced technology; you’re gaining a trusted partner dedicated to enhancing your factory automation capabilities. Together, we can drive operational excellence, improve efficiency, and help you achieve your business goals. Let us help you transform your automation processes and unlock your facility’s full potential.

Material Handling

Our comprehensive range of engineered pressroom automation and tooling solutions is designed to enhance operational efficiency and productivity in manufacturing environments. These solutions provide robust material handling capabilities, enabling smooth and efficient movement of materials throughout the pressroom.

By increasing strokes per minute, our automation technology significantly boosts production rates, allowing for higher output without compromising quality. Additionally, our systems reduce SMED (Single-Minute Exchange of Die) time, facilitating quicker changeovers and minimizing downtime during production transitions.

We also prioritize ergonomics in our designs, ensuring that operators can work comfortably and safely, which ultimately enhances productivity and reduces the risk of workplace injuries. With longer uptime achieved through our reliable automation solutions, manufacturers can maximize their operational efficiency and drive sustained success in their production processes.

Food & Beverage

We have been committed to meeting the distinctive needs of the global food and beverage industry, providing pioneering products and customized solutions that address the evolving challenges of this dynamic sector.

Our approach centers on close collaboration with our customers, allowing us to gain deep insights into their operational requirements and pain points. This partnership fosters innovation, enabling us to develop solutions that deliver tangible advantages in efficiency, productivity, and quality.

As a result of our relentless pursuit of excellence and innovation, our equipment has provided millions of hours of reliable service across various applications. Our portfolio includes advanced PET bottling systems, high-precision inkjet printers for labeling, state-of-the-art processing and packaging machinery, efficient dispensing systems, and comprehensive food service equipment. Each product is engineered to enhance performance, streamline workflows, and maintain the highest standards of food safety and quality.

Through our ongoing commitment to innovation and customer satisfaction, we strive to be a trusted partner in the food and beverage industry, helping businesses thrive in a competitive landscape while ensuring the highest levels of service and support.

Turck

As a leader in sensor and automation technology, Turck Banner provides robust solutions for factory automation. Their innovative sensors and connectivity solutions enhance our ability to monitor processes, ensuring precise control and increased efficiency in manufacturing environments.

Beckhoff

Beckhoff’s cutting-edge automation technology, including PC-based control systems and I/O solutions, empowers us to deliver flexible and scalable automation solutions. Their products enable seamless integration and high-performance control, making them an essential part of our software solutions.

Siemens

Siemens is synonymous with innovation in industrial automation. By incorporating Siemens’ advanced PLCs and drives, we enhance the reliability and efficiency of our automation solutions. Their comprehensive product range allows us to create solutions that optimize performance across various industries.

Omron

Omron’s automation components, such as sensors, controllers, and robotics, enable us to develop intelligent systems that enhance operational efficiency and safety. Their commitment to innovation and quality aligns perfectly with our mission to deliver exceptional software solutions.

Festo

Festo specializes in pneumatic and electric automation technology, providing essential components for our material handling solutions. By integrating Festo’s products, we enhance the performance and reliability of our systems, ensuring smooth and efficient material flow in diverse operational settings.

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Case Study

Dion Stanley

Dion Stanley’s journey into the world of Industrial Engineering began in 2008, fueled by a passion for tackling challenges and embracing the excitement that comes with solving complex problems. From the outset, Dion exhibited a strong drive to learn and grow, which has been a defining characteristic of his career.

Over the years, Dion has diligently honed his skills through a series of CompTIA courses and coding programs in various programming languages. This commitment to personal and professional development has not only enhanced his technical expertise but also showcased his dedication to staying current in an ever-changing field. Dion’s proactive approach to learning has enabled him to adapt to new technologies and methodologies, making him a versatile asset in any team.

Dion’s career has taken him through diverse sectors, including the industrial and automotive industries. During this time, he developed a deep understanding of systems integration and the critical role engineering plays in optimizing operations. His role as an Industrial Engineer required exceptional problem-solving abilities and a commitment to finding innovative solutions that enhance productivity and efficiency. Dion’s experience in these sectors has equipped him with valuable insights into the unique challenges faced by different industries.

In October 2023, Dion joined Wardew Design and Automation, where he focuses on integrating advanced technology into various fields to streamline processes and drive efficiency. His current role involves automating tasks and systems, where he demonstrates his capacity to creatively apply engineering principles to solve real world problems across diverse industries. Dion’s ability to bridge the gap between technology and operational needs positions him as a key player in advancing industrial automation solutions.

In conclusion, Dion Stanley is a highly skilled and adaptable Industrial Engineer with a proven track record of success. His journey reflects a steadfast commitment to growth, exceptional problem-solving capabilities, and a passion for using engineering to drive positive change. As he embarks on his career at Wardew, Dion is poised for continued success in the dynamic fields of Industrial Engineering and industrial automation, ready to tackle new challenges and contribute to innovative solutions that propel businesses forward.

Warren de Wit

With over 20 years of hands-on experience in the automation and electrical engineering industries, Warren de Wit stands as a leading expert in the field. His career has spanned a wide range of sectors, including industrial, commercial, and building automation, where he has consistently demonstrated his technical expertise, leadership, and innovative approach.

Warren’s background in Design Engineering—both electrical and mechanical—has been fundamental to the success of numerous projects. His deep understanding of Process & Control System Design and Development, combined with his programming skills, has enabled him to deliver cutting-edge solutions that optimize performance and efficiency. As a Project Manager, Warren has overseen large-scale, complex installations, ensuring that they are delivered on time, within budget, and to the highest standards of quality.

Since establishing Wardew Design & Automation (Pty) Ltd in 2014, Warren has been instrumental in shaping the company’s reputation as a trusted provider of full turnkey automation solutions. Under his leadership, Wardew has earned the trust of clients through his commitment to transparency, reliability, and client satisfaction. His strategic foresight and business development acumen have driven the company’s growth, while his personal integrity has cultivated long-lasting relationships with clients and partners.

Warren’s leadership style is grounded in trust and collaboration, fostering an environment where both his team and clients feel valued and supported. He is highly respected not only for his technical knowledge but also for his ability to inspire confidence and drive success across every project he leads. His dedication to continuous learning and his passion for technological advancement ensure that Wardew remains at the forefront of innovation, always delivering the highest quality solutions.

As a visionary in the automation industry, Warren de Wit continues to lead with integrity, pushing the boundaries of what’s possible while upholding the core values of excellence, trust, and customer-focused service.

Houman Moradi Dalvand

Houman Moradi Dalvand is a seasoned Mechatronic Engineer with extensive expertise in Motion Control, Robotics, Machine Design, Biomedical Engineering, Energy Systems, and Artificial Intelligence. With over eight years of experience in the Assembly-Montage and Manufacturing Industries, as well as Research and Development, Houman has a proven track record as a data reviewer, record-keeper, and project manager.

Houman holds postgraduate degrees in Mechanical Engineering (specializing in Control and AI) and a B.Eng. in Mechatronic Engineering. He is registered with ECSA (Engineering Council of South Africa).

Houman is currently working at WARDEW Design and Automation, where he focuses on integrating advanced technology into various systems to enhance efficiency and innovation. His role involves overseeing the maintenance of advanced machinery, developing control systems, and contributing to groundbreaking research.

Houman has published several research papers in prestigious journals and received numerous academic awards and scholarships. Known for his problem solving skills, strategic thinking, and ability to provide effective solutions, he excels in designing and optimizing mechanical systems, developing intelligent control systems, and implementing energy-efficient solutions.Houman’s technical skills are robust, encompassing programming languages such as Python, Fortran, MATLAB, and C++, as well as engineering software like Solidworks, Solid Edge, ANSYS-FLUENT, and Adams. He is proficient in developing programming projects and has hands-on experience with the maintenance of CNC and SMT machines.

Driven by a passion for optimizing processes and conducting innovative research, Houman continually seeks new challenges and opportunities to apply his extensive knowledge and skills.

Services

At Wardew Design & Automation, we deliver tailored solutions to optimize operations, enhance productivity, and promote sustainability across industries.

Energy Efficiency and Metering
We implement advanced metering and energy management systems that cut operational costs and reduce carbon footprints through real-time monitoring and analytics.

Building Automation
Streamline HVAC, lighting, and security management for improved comfort, energy efficiency, and cost savings in commercial and industrial settings.

High-Speed Machine Applications
Boost production rates with our high-speed machinery systems, designed for precision, speed, and reliability in diverse manufacturing environments.

Motion Control
Achieve precise control in robotics and automation with systems that enhance efficiency, improve safety, and extend equipment life.

Data Logging
Capture and analyze key operational data with our data logging solutions, driving informed decision-making and continuous improvement.

Visual/HMI Components
Enhance user interaction and control with our intuitive Human-Machine Interface (HMI) components for real-time data visualization and system management.

X-ray Technology
Ensure product quality and compliance with non-destructive X-ray testing systems, ideal for detecting internal defects in manufacturing.

Camera Object Tracking or Identification
Improve quality control with real-time tracking and identification systems for accurate monitoring and operational efficiency.

PLC, Soft PLC, Embedded PC, IPC
We offer reliable automation solutions with a range of programmable logic controllers and industrial PCs, customized to your needs.

Electrical Drawings
We deliver detailed electrical schematics for seamless installation, troubleshooting, and maintenance.

Turnkey Projects
We handle complete turnkey projects from design to implementation, ensuring custom solutions that meet your specific goals.

Remote Solutions
Manage your operations remotely with our real-time monitoring and control solutions for enhanced flexibility and responsiveness.

Robotics
Automate tasks and boost efficiency with our robotic systems, designed for precision and safety in diverse industries.

CNC Machines
We offer CNC machine solutions for high-precision manufacturing, ensuring smooth and efficient production.

Certified Tridium System Integrator
As a certified Tridium integrator, we provide seamless building automation using the Niagara Framework for enhanced control and interoperability.

Machine & 3D Design
Our 3D design services enable precise planning and execution, reducing risks and improving project outcomes.

Analytic Solutions
Leverage data-driven insights to optimize operations and improve strategic decision-making with our analytic solutions.

Consulting Services
Our expert consulting services help businesses assess current systems, identify improvements, and develop strategies for automation and efficiency.

With our extensive service offerings and industry expertise, we are committed to helping your organization achieve exceptional levels of productivity and operational excellence. Partner with us to harness the full potential of your automation systems and drive success in your industry.

Energy Efficiency and Metering

We implement advanced metering systems and energy management solutions that optimize energy usage, significantly reduce operational costs, and promote sustainability. Our solutions provide real-time monitoring and analytics, helping businesses make informed decisions to reduce waste and carbon footprints while maintaining compliance with regulatory standards.

Building Automation

Our building automation services streamline the management of HVAC, lighting, and security systems. This allows for enhanced comfort, improved energy efficiency, and better control in both commercial and industrial facilities. Our systems ensure that your building operates at peak performance, reducing operational costs while enhancing the user experience.

High-Speed Machine Applications

We design and integrate high-speed machinery systems to boost production rates without compromising on quality. Our solutions are suitable for various manufacturing environments, where precision, speed, and reliability are critical for business success. We provide end-to-end service from design to integration, ensuring smooth deployment and ongoing support.

Motion Control

Our motion control solutions offer precise management of machinery and automation systems. Whether in robotics, manufacturing, or industrial machinery, we ensure optimal performance and precision for even the most complex applications. These systems allow for better efficiency, improved safety, and reduced wear on mechanical components.

Data Logging

Wardew offers robust data logging solutions that capture and analyze key operational metrics. Our systems enable businesses to track performance in real time, facilitating data-driven decision-making and continuous improvement. This ensures greater control over processes and provides the insights necessary for long-term optimization.

Visual/HMI Components

We provide advanced Human-Machine Interface (HMI) components that improve the interaction between operators and automation systems. Our HMI solutions are designed to be intuitive and user-friendly, offering real-time data visualization and control, enhancing usability and operational efficiency.

X-ray Technology

We offer X-ray solutions for non-destructive testing and inspection, critical in ensuring product quality and regulatory compliance. Our systems are ideal for manufacturing, providing high-resolution imaging to detect internal defects in materials or components without damaging them.

Camera Object Tracking or Identification

Our advanced camera systems provide real-time object tracking and identification. These systems enhance quality control, inventory management, and operational efficiency across industries. With high accuracy and adaptability, they improve workflow and ensure precise monitoring of processes.

PLC, Soft PLC, Embedded PC, IPC

Wardew specializes in designing and implementing a wide range of programmable logic controllers (PLCs), soft PLCs, embedded PCs, and industrial PCs (IPCs). Our automation solutions offer reliable, efficient control systems for a variety of industrial processes, ensuring flexibility and robustness in automation environments.

Automation & Engineering Consulting

In addition to our comprehensive automation services, Wardew Design & Automation offers expert consulting services. Our team of specialists helps businesses assess their current systems, identify areas for improvement, and develop strategic plans for automation and efficiency. We work closely with your team to provide tailored recommendations that align with your business goals, whether for process optimization, technology upgrades, or energy efficiency strategies.

With our extensive service offerings and industry expertise, we are committed to helping your organization achieve exceptional levels of productivity and operational excellence. Partner with us to harness the full potential of your automation systems and drive success in your industry.

Electrical Drawings

We produce comprehensive and detailed electrical schematics that ensure accuracy during both design and implementation phases. Our electrical drawings provide clarity for installations, troubleshooting, and ongoing maintenance, enabling seamless project execution.

Turnkey Projects

We manage complete turnkey projects, offering end-to-end solutions that cover everything from initial design to full implementation and support. Our team handles all aspects of the project, ensuring that each solution is customized to meet your specific needs and timelines.

Remote Solutions

Wardew offers remote monitoring and control solutions that enable businesses to manage their operations from anywhere. Our solutions provide real-time data, control, and diagnostics, improving flexibility, minimizing downtime, and enhancing overall responsiveness.

Robotics

We design and integrate robotic systems to automate repetitive tasks, significantly improving efficiency, precision, and safety. Our robotic solutions are used across various industries, providing cost-effective alternatives to manual labor while reducing human error.

CNC Machines

We specialize in CNC machine solutions that deliver high-precision machining capabilities. Our expertise ensures that your manufacturing processes run smoothly, efficiently, and with the highest level of quality. From design to installation, we provide complete support for your CNC systems.

Certified Tridium System Integrator

As a certified Tridium system integrator, we provide comprehensive building automation solutions using the Niagara Framework. Our expertise ensures that systems are seamlessly integrated, providing enhanced interoperability, monitoring, and control across HVAC, lighting, and energy management systems.

Machine & 3D Design

Our machine and 3D design services offer detailed modeling and simulations that allow for precise planning and execution of automation projects. These designs ensure that systems are built to specification, reducing risk and improving project outcomes.

Analytic Solutions

We provide cutting-edge analytic solutions that help businesses uncover key insights and optimize processes. By leveraging data analytics, we empower businesses to make strategic, informed decisions, leading to continuous improvement in operations and resource management.

Consulting Services

In addition to our comprehensive automation services, Wardew Design & Automation offers expert consulting services. Our team of specialists helps businesses assess their current systems, identify areas for improvement, and develop strategic plans for automation and efficiency. We work closely with your team to provide tailored recommendations that align with your business goals, whether for process optimization, technology upgrades, or energy efficiency strategies.

Software

At Wardew Design & Automation, we leverage a comprehensive suite of cutting-edge software tools to deliver exceptional automation solutions across Factory Automation, Material Handling, and Food & Beverage sectors. Our extensive software offerings enable us to optimize operations, enhance productivity, and drive innovation in your business.

TwinCAT 2 & 3
TwinCAT is an integrated software platform from Beckhoff that transforms any compatible PC into a real-time control system. With TwinCAT 2 and 3, we enable advanced automation solutions that streamline processes and enhance system performance.

TwinCAT HMI
The TwinCAT HMI software allows us to create intuitive human-machine interfaces (HMIs) for monitoring and controlling automation processes. This enhances user interaction and provides real-time data visualization, ensuring operational efficiency.

C# & VB.NET
Utilizing C# and VB.NET programming languages, we develop custom applications and solutions tailored to your specific automation needs. These languages enable robust software development for seamless integration and enhanced functionality.

Siemens TIA Portal
Siemens’ Totally Integrated Automation (TIA) Portal provides a unified platform for programming and configuring Siemens automation devices. This software simplifies the engineering process, improving efficiency and reducing time-to-market for your solutions.

Proficy & Cimplicity
Proficy and Cimplicity are powerful tools for industrial automation, providing real-time monitoring, control, and data analysis capabilities. These solutions enable us to optimize production processes and improve overall operational performance.

Indusoft & Citect
Indusoft and Citect are versatile HMI/SCADA software solutions that offer flexible visualization and control capabilities. We use these platforms to enhance process monitoring and management, ensuring optimal performance in complex industrial environments.

IoT Solutions
Our Internet of Things (IoT) solutions connect devices and systems, enabling real-time data collection and analysis. This integration fosters smarter decision-making and improved operational efficiency across all sectors.

WinCC
WinCC (Windows Control Center) from Siemens provides a powerful platform for visualization and process control. We leverage WinCC to create comprehensive monitoring solutions that enhance visibility and control over your operations.

E-Plan Electrical Drawings
Using E-Plan, we create detailed electrical schematics that streamline design and documentation processes. This software enhances collaboration and accuracy in electrical planning.

Reporting Software
Our advanced reporting software enables comprehensive data analysis and visualization, helping businesses make informed decisions based on real-time operational insights.

Camera Object Tracking and Analysis
We incorporate camera-based tracking systems that provide real-time analysis and monitoring of production processes, improving quality control and operational efficiency.

Codesys-Based Languages
We utilize Codesys-based programming languages from various manufacturers, including Festo, Lenze, Bosch, and Turck, to develop customized solutions that enhance automation flexibility and control.

Database Solutions: SQL, mySQL, Access
Our expertise in database management systems, including SQL, mySQL, and Access, ensures efficient data storage, retrieval, and management, supporting your automation processes with reliable data handling.

X-ray Technology
We leverage advanced X-ray technology, including generators and scanners, for non-destructive testing and quality assurance in manufacturing processes, enhancing safety and product integrity.

At Wardew Design & Automation, we are dedicated to utilizing our advanced software solutions to drive productivity and operational excellence in Factory Automation, Material Handling, and Food & Beverage industries. Together, we can transform your operations for a more efficient and innovative future.